| Customization: | Available |
|---|---|
| Automatic Grade: | Automatic |
| Working Width: | 1.4m |
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1. The whole lines are made of stainless steel.
2. Precise control on the slitting with E+L slitter
3. Speed: 0-100m/min inverter control
4. Automatic Slitting and De-twisting
5. Washing box or padding is an option
| Basic Info | |
| Model | FSRZ2400 |
| Name | Ballon Padding Machine |
| Function | Ballon Padding Machine is used for impregnating softening liquid to wet process of double dip the tubular fabric, |
| then padding the residual liqiud. it can be substitute for the traditional process of centrifugal machine and wet expander. | |
| It is high efficient and easy to operate. | |
| Suitable Fabric | Wet tubular knitted Fabric |
| OEM | FINESTART |
| Year of Manufacture | 2017 |
| Technical Dates | |
| Working Width | 1400mm |
| Working Speed | 3-45m/min |
| Installed Power | 11.45kw |
| Dimension | (7700mm×2750mm×4000mm)L*W*H |
| Weight | Approx. 5.8T |
| Compressed Air | 0.35-0.6MPa |
| Color | Blue/Customize |
| No | Main Parts | Explanation | |
| 1 | Turn Table | Turn table is driven by motor, it can turn clockwise or anticlockwise according to untwist needing. | |
| 2 | Detwister | Detwister will auto detwist the roped fabric and infeed smoothly | |
| 3 | Ring Guider | Fabrics guide rings position (fabrics working breadth) is adjusted through lead screw, lead screw is driven by motor | |
| 4 | Trough | Make it by 316L stainless steel,anti-corrosion from the chemical liquid | |
| 5 | Auto Blower | After detwisting,the blower will inject air into fabric,it will be favor to utmost impregnate the chemical agent on fabric | |
| 6 | Squeezer | Squeezer consists of 2 sets rubber roller and 2 sets Pneumatics cylinder. | |
| The pressure of the squeezing roller is adjusted by two sets reduce valve. | |||
| The water squeezing device and softener expression device are driven by one motor separately, | |||
| the two motors are controlled by inverter. | |||
| 7 | Tension Regulator | Set with a regulation-resistance to adjust tension between squeezing roller and delivery device. | |
| Energy Consumption | |||
| No | Item | Consumption | |
| 1 | Driving System | 11.45KW | |
| 2 | Steam | 50-100kg/h | |
| Loading | |||
| 1 | 1*20GP | ||
MACHINE INSTRUCTURE
Turn table
Turn table is driven by motor, it can turn clockwise or anticlockwise according to untwist needing.
(Detwister is optional)
Fabrics open device(fabrics guide ring)
Fabrics guide rings position (fabrics working breadth) is adjusted through lead screw, lead screw is driven by motor, and the motor is controlled by pushbutton in control panel
Infeed device
The infeed device is driven by motor; its speed can be adjusted by inverter,which can make sure the speed in phase.The web belt transports the fabrics, set with a moving adjust system to correct web belts running path; set with a lifting device draw by motor, lift or lower the in feed device facilitated to fabrics in feed.
Fabrics guide device
Set with Fabrics guide ring to ensure fabrics running in the middle of squeeze roll; set with 2sets limited switch control the fabrics tension between infeed roller and water squeezing roller,water squeezing roller and liquid squeezing roller to protect cloth guiding ring
Air ballooning device
This part includes hand operation air spray and automatic ballooning, the air spray is the main ballooing device. The automatic ballooning device is controlled by two pieces single reverse valve. It is the assistant device.
Water squeezing device and liquid squeezing device
Each device consists of 2 sets(four pieces) rubber roller made of special material and 2 sets air cylinder ,each air cylinder is controlled by single reverse valve, the valve power on, the squeezing roller pressurizing ;power off, squeezing roller apart. The pressure of the squeezing roller is adjusted by two sets reduce valve. Set with 3-position rotary switch control motion of magnetic valve. The water squeezing device and softener expression device are driven by one motor separately, the two motors are controlled by inverter and speed can be adjusted, which made the fabrics run in non tension situation.
Tension adjust device
Set with a regulation-resistance to adjust tension between liquid squeezing roller and delivery device.
Fabrics exit device
This device is driven by inverter controlled motor ensure synchronous running.
Heating device
The heating device consists of heating pipe, thermo-couple, filter, reverse valve, pneumatic driven stop valve and steam trap, it can keep liquid temperature constant automatically
Blending jar
It consists of blender,heating pipe,water injection pipe; its function is blend softener and water fully.
Driving device
The whole machine has 6 sets driving motors, among them in-feed motor,water squeezing motor, softener expression motor and plaiting motor are droved by inverters, the inverter is controlled by synchronous controller. rotate total adjust knops, the overalls speed changed. Moreover the speed of feed motor,water squeezing motor, softener expression motor and plaiting motor can be adjusted individually. Set with pushbutton on control panel control Breadth motor and lift motor running clockwise or anticlockwise. start and stop pushbutton control Blender motor's running..
Electric components:
The inverter is Delta brand of Taiwan. Low voltage appliance is Schneider of France.
Main parts of the machine
Inverter:Delta of taiwan 4sets
Water squeezing roller: acid base resistant rubber roller two sets
Softener expression roller: acid base resistant rubber roller two sets
Gear box motor: 3kw 2sets
Gear box motor :0.75kw 4sets
Gear box motor:1.5kw 2sets
Infeed web belt: 3175mmx1640mm Du pont of USA 2pcs(material is imported from Du pont and made in China)
Bearing:made in China
Pneumatic components: shanghai of China
Rough belt:40x2mm
Channel steel,corner steel:10#,5# Ji steel
Steel plate: thickness 10,3 shanghai Bao steel.
Painting(machine skin coating):Tianjin of China
Digital temperature controller: Shanghai
Low voltage electric sets(like switch,indicator,relay): Schneider of France
Chains: Hangzhou of China
Triangle belt: Jinan of China
Thermal couple: shanghai of China
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